Fuel tank fittings and connections
It’s important to use the correct fuel tank connections and fittings to avoid pollution fines and penalties.
Pipework
Commercial pipework installations are usually made from steel, providing added protection from damage. Please note, steel pipework must not be galvanised and must be painted to reduce corrosion.
Domestic pipework is usually made from plastic-coated soft copper tubing, allowing it to be easily manipulated.
You must ensure aboveground pipework is supported so it’s secure and unable to become loose. It must also be away from damage by impact and collision.
If your pipework is underground, it can be tricky to detect any leaks or damage, which increases the risk of pollution. Therefore, it’s best to install aboveground pipework where possible.
Delivery pipe
If your fixed fuel tank has a flexible pipe to dispense oil, it must have a drip tray and be located inside a secure cabinet that’s locked shut when out of use.
Alternatively, where the pipe leaves the tank, it must be stored inside the bund with a lockable valve. The tap or valve must be at the input end and automatically close when out of use. Unless it has an automatic cut-off mechanism, it must not be able to be fixed open.
Pump
A pump is a potential source of ignition, so there are various rules that surround its use.
It must:
- Remain locked shut and in an enclosed casing when out of use, or alternatively, the electricity supply must be cut off to prevent wasted use
- Be stored outside of the bund on an impervious base and in open air
- Be located away from damage by impact
- Have a valve in its feed line to prevent the tank contents from emptying in the event of damage
Valves
A valve is essential to prevent the supply of oil in the event of a fire.
It must be:
- Before the point of entry
- Outside the building
- In view from the filling point
- Locked when out of use
- Triggered by a remote sensor
Pipes
Pipes must have shut-off valves which are fire-safe when tested to BS EN IS 10497, as they are a potential source of leakage.
If your fuel tank has vent pipes, taps or valves that are permanently attached and risk oil escaping, they must be inside the bund and positioned so that any escaped oil will go directly inside the bund.
Overfill prevention
Fuel tanks must have an automatic overfill prevention device if the tank and vent pipe are out of sight, such as a:
- A device to cut off the oil when it’s full
- An alarm
- A fixed tank probe to signal an alert
Screw fittings/fixed couplings
You have a legal duty to ensure that the screw fitting or fixed coupling does not erode, and there is no debris inside.
Remote filling
A remote fill refers to when your tank is topped up at a fill point that’s outside of the bund or drip tray. When using a remote fill pipe, you must use a drip tray to catch any spills and prevent environmental damage.
Secondary containment
Secondary containment ensures that oil will not escape into the surrounding environment in the event of a spill or leak. All tanks and ancillary products must be located in an oil-tight, secondary containment such as a bund or drip tray.
Bund
A bund is an outer case that holds the tank, constructed from concrete or masonry. Bulk fuel tanks are required by law to be bunded, meeting DSEAR regulation 6(4)(e) requirements.
A bunded fuel tank offers complete peace of mind that your stored fuel is safe and secure.
It must meet ISO 9000 regulations:
- Non-corrosive and resistant to oil and water
- Ability to hold 110% of the capacity of the tank
- Lifespan of 20 years with maintenance
- Lifespan of 20 years without maintenance if underground
- Resistant to oil and water with no drain-down pipe
- Contained within the bund with taps and valves pointing down and locked when out of use
- Permanently attach delivery pipes with self-closing taps or valves inside and locked when out of use
The 110% capacity is to cater for overfilling, loss of tank contents, sudden tank failure and rainwater ingress.
Please note: if you have more than one fuel tank, the secondary containment must be able to store 110% of the largest tank’s capacity or 25% of the total capacity.
Drip tray
A drip tray is needed to contain any spills. It must be attached and fitted under the tank.
If it can hold the same amount as the container, it should be able to hold ¼ of the drum it’s holding. However, this is only valid if you use the tray to hold a single drum.
So, a drip tray that can hold 4 separate 205-litre drums must have a capacity of 205 litres, even if you only use it to hold 1 single drum.
Tank gauging system
Sight gauge
A sight gauge is a traditional method to measure the contents of a bottom outlet oil tank.
It must be:
- Supported so it can’t come loose
- Positioned in the secondary containment
- Fitted with a valve that automatically closes when out of use
- Fitted with a bracket along the length of the gauge to fix the tube to the tank to avoid it being knocked over
Dipping
You can also gauge a tank using drip rods made from non-sparking alloys that are earthed. Please note: you must only use the rod in the tank; it’s designed to ensure accurate readings.
However, dipping can cause a potential source of ignition that produces frictional heating, static electricity and sparking.
At Nationwide Fuels, we offer a tank telemetry system to avoid manually dipping tanks. Through sensors that are fitted to your tank, it tells you how much fuel each of your sites has left and how many days this volume will supply.
If you would like to learn more about our range of fuel tanks, available for both purchase and hire. Our expert team would be happy to advise you on the most suitable storage solution from our range, all suitable for storing your on-site fuels and oils within the law. Call us today on 0330 678 0880.